Sintered Porous Metal: High-Quality Filtration Solutions for Demanding Applications

Sintered porous metal filters are engineered to provide efficient filtration, durability, and resistance to extreme environments. Whether you are working in high-pressure, high-temperature conditions, or dealing with corrosive materials, sintered porous metal offers an optimal solution for your filtration needs. These versatile filters are essential for industries like petrochemical, aerospace, medical devices, and energy, offering superior breathability and reliability.

Technical Specifications

Material Options: Stainless Steel, Titanium, Nickel, Monel
Pore Size Range: 5μm to 200μm
Filtration Efficiency: 99% for particle sizes above 5μm
Operating Temperature: Up to 800°C
Operating Pressure: Up to 40 bar (depending on material)
Thickness: 1mm to 5mm (customizable)
Shape: Discs, Cylinders, Tubes, Custom Designs Available
Porosity: 10% to 60%

Key Features of Sintered Porous Metal

• High Porosity: The sintering process creates a network of interconnected pores, enabling high filtration efficiency while maintaining low resistance to flow.
• Durability: These filters are incredibly robust, offering exceptional resistance to high temperatures, pressures, and corrosive substances. They can withstand demanding applications without degradation.
• Easy Cleaning & Reusability: Unlike traditional filters, sintered metal filters can be cleaned and reused multiple times, reducing operational costs and waste.
• Structural Stability: The sintering process ensures that the filter maintains its structural integrity even in the harshest conditions, providing long-term, reliable performance.

Applications of Sintered Porous Metal

Sintered porous metal filters are ideal for a range of industries requiring high-performance filtration solutions, including:

• Petrochemical Industry: Used in oil and gas filtration, gas separation, and water treatment, where durability and corrosion resistance are crucial.
• Pharmaceutical and Medical Devices: Ensuring sterile environments in medical equipment and life science applications.
• Food and Beverage: Filtration of oils, liquids, and beverages, ensuring high-quality end products.
• Gas Filtration: Removing particulates from gases in various industrial processes, including aerospace and chemical industries.
• Energy Sector: Vital for filtering fuels, lubricants, and other critical components in energy generation equipment.

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Chemical Industry

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Hydrogen production equipment

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Chemical Industry

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Aerospace Industry

Manufacturing Process

The product is created through a specialized sintering process that fuses fine metal powders at high temperatures, resulting in a filter with consistent porosity and structural integrity. The sintered structure ensures superior strength and longevity, making it ideal for high-demand applications.

Process Highlights:

Multi-Layer Structure: Some variants feature multi-layer construction for enhanced filtration efficiency and strength.

Custom Molding: Tailored to meet specific filtration needs, offering flexibility in pore sizes, materials, and dimensions.

Raw material preparation

 

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Titanium, Stainless Steel powder

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Metal Mesh

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Titanium and Stainless Steel metal fibers

Molding process

 

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Pressing

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High temperature sintering

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Welding

 

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Precision machining CNC

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Precision machining laser cutting

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Bubble point test

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Corrosion test Salt spray test

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Metallographic microscope

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Mechanical testing

Customization Options

We understand that every industry and application has unique requirements. That's why we offer customized sintered porous metal filters based on:

• Material: Choose from stainless steel, titanium, nickel, or other alloys.
• Shape: Custom discs, cylinders, tubes, and more.
• Pore Size & Porosity: Tailored to match your filtration efficiency needs.
• Size: Filters of any diameter or length can be produced to fit your system.

Quality Assurance

At [Shaanxi Filture New Material Co., Ltd.], we prioritize quality in every step of production. Our filters undergo rigorous testing, including material inspection, pressure testing, and performance analysis, ensuring they meet or exceed international standards. We hold certifications such as ISO, CE, and FDA to ensure our products meet global procurement requirements.

Packaging and Logistics

To ensure that your sintered porous metal filters arrive in perfect condition, we carefully package each product using protective materials. Our logistics team ensures safe, on-time delivery worldwide, with flexible options for both domestic and international shipping.

Customer Support

Our dedicated customer service team is always ready to assist you. From selecting the right filter to providing technical support during installation and maintenance, we are committed to your success. Reach out to us via email at sam.young@sintered-metal.com or call +86 158 7769 4221 for any inquiries or assistance.

Why Choose Us?

• Expertise & Experience: With years of experience in sintered porous metal filtration solutions, we are trusted by industries worldwide.
• Customization: We offer tailored solutions to meet your specific needs, from size and shape to material and filtration efficiency.
• Quality & Reliability: Our rigorous quality control ensures that our products perform consistently under extreme conditions.
• Global Reach: We serve customers across Europe, North America, Asia-Pacific, and the Middle East, providing reliable and flexible supply chain solutions.

OEM Services

We offer OEM services for customers who require custom-made sintered porous metal filters based on their unique specifications. Contact us for more information about how we can create the perfect filter for your application.

Frequently Asked Questions (FAQs)

1. What is sintered porous metal made of? Sintered porous metal is made from metal powders that are fused together under heat to form a strong, porous structure. Common materials include stainless steel, titanium, and nickel.

2. What industries use sintered porous metal filters? These filters are widely used in industries such as petrochemical, medical, aerospace, food and beverage, and energy sectors.

3. Can sintered porous metal filters be cleaned and reused? Yes, they are designed to be cleaned and reused multiple times, providing cost-effective filtration solutions.

4. Do you offer custom sizes and shapes? Yes, we offer a wide range of customization options, including material, pore size, shape, and size.

Contact Us

For inquiries or to place an order, contact us at:

• Email: sam.young@sintered-metal.com
• Phone/WhatsApp: +86 158 7769 4221

We look forward to helping you find the perfect sintered porous metal filtration solution for your needs!