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sintered metal discs

SS316l Sintered Disc
Cleanable
Available Sizes:
Outer Diameter: 10-300mm
Thickness: 1-3mm
Micron Rating: 0.22-100um
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  • Product Description

Sintered Metal Discs: High-Performance Solutions for Harsh Environments

Welcome to Shaanxi Filture New Material Co., Ltd. — your trusted partner for high-quality sintered metal discs. Designed to meet the most demanding industrial applications, these discs provide exceptional filtration, strength, and stability in extreme conditions. Whether you're in the aerospace, medical, energy, or chemical industry, our products deliver reliable performance in high-temperature, high-pressure, and corrosive environments. Reach out to us today at sam.young@sintered-metal.com for more details or to request a quote.

Technical Specifications

Our products are engineered to meet the stringent requirements of diverse industries. Below is a detailed table highlighting key technical specifications:

ParameterValue
MaterialsStainless Steel, Titanium, Nickel
Pore Size Range1 µm to 500 µm
Filtration EfficiencyUp to 99.9%
Operating Temperature-200°C to 900°C
Operating PressureUp to 150 bar
ShapeDisc, Custom Shapes Available
PermeabilityCustomized for Specific Needs
PorosityHigh (up to 70%)

These values ensure optimal filtration in various industrial processes, whether you're filtering gases, liquids, or particulates in challenging environments.

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Key Features of Sintered Metal Discs

  • Tall Porosity & Filtration Efficiency: Our items offer great porosity, permitting exact control of porousness rates. This guarantees that indeed fine particles are viably sifted, keeping up tall productivity over long periods of use.
  • Durability & Reliability: These plates are made from premium materials like stainless steel, titanium, and nickel, giving unparalleled quality, erosion resistance, and life span. They’re built to withstand extraordinary temperatures, tall weights, and destructive situations without compromising on performance.
  • Easy to Clean & Reuse: Thanks to their interesting sintered structure, our metal plates are inconceivably simple to clean, diminishing support costs and downtime. They can be reused different times, making them a cost-effective arrangement in the long term.
  • Stable Execution in Extraordinary Conditions: Designed to work in extraordinary conditions, these plates are perfect for applications that require tall weight and tall temperature resistance. They keep up their auxiliary judgment and filtration productivity, indeed beneath the most requesting conditions.

Applications of Sintered Metal Discs

Sintered metal discs are widely used across various industries that require reliable filtration and separation. Some key application areas include:

  • Petrochemical Industry: For sifting oil, gas, and other chemicals in extraordinary environments.
  • Pharmaceutical Industry: Guaranteeing the security and proficiency of medicate generation by sifting basic materials.
  • Food & Refreshment: Filtration of oils, syrups, and other nourishment items to guarantee virtue and safety.
  • Gas Filtration: Productive partition of fine particles in mechanical gas processes.
  • Aerospace & Car: High-strength filtration arrangements for fuel frameworks and deplete filtration.

These applications highlight the versatility of sintered metal discs in ensuring purity, efficiency, and reliability.

 
Fuel cell manufacturing
Chemical Industry
Hydrogen production equipment
Hydrogen production equipment
Chemical Industry
Chemical Industry
Aerospace Industry
Aerospace Industry

Manufacturing Process

The product is created through a specialized sintering process that fuses fine metal powders at high temperatures, resulting in a filter with consistent porosity and structural integrity. The sintered structure ensures superior strength and longevity, making it ideal for high-demand applications.

Process Highlights:

Multi-Layer Structure: Some variants feature multi-layer construction for enhanced filtration efficiency and strength.

Custom Molding: Tailored to meet specific filtration needs, offering flexibility in pore sizes, materials, and dimensions.

Raw material preparation

 

Titanium, steel powder

Titanium, Stainless Steel powder

Metal Mesh

Metal Mesh

Titanium and steel metal fibers

Titanium and Stainless Steel metal fibers

Molding process

 

Pressing

Pressing

High temperature sintering

High temperature sintering

welding

Welding

 

 

Precision machining CNC
Precision machining CNC
Precision machining laser cutting
Precision machining laser cutting
Bubble point test
Bubble point test
Corrosion test Salt spray test
Corrosion test Salt spray test
Metallographic microscope
Metallographic microscope
Mechanical testing
Mechanical testing
 

    Customization Options

    We understand that every application is unique, which is why we offer a wide range of customization options for our products. Whether you need specific sizes, pore sizes, shapes, or materials, our team works closely with you to provide tailored solutions that meet your exact specifications.

    Quality Assurance

    At Shaanxi Filture New Material Co., Ltd., quality is our top priority. Each sintered metal disc undergoes rigorous testing, including:

    • High-temperature and high-pressure testing
    • Corrosion resistance testing
    • Filtration efficiency testing
    • Material integrity checks

    Our commitment to quality is backed by industry certifications, including ISO 9001, ensuring that every product we deliver is reliable and meets international standards.

    Packaging and Logistics

    We take extra care in packaging our products to ensure they arrive in perfect condition. Our products are securely packaged in custom-designed boxes that protect them from damage during transport. We also offer flexible shipping options to meet your delivery requirements, with on-time delivery to both domestic and international markets.

    Customer Support

    We offer comprehensive customer support before, during, and after the purchase. Our technical team is always available to assist with product selection, installation, and troubleshooting, ensuring a seamless experience. We also provide detailed after-sales support to help you get the most out of your investment.

    Why Choose Us?

    With years of experience in the industry, Shaanxi Filture New Material Co., Ltd. is a leader in the production of the products. Our commitment to innovation, quality, and customer satisfaction sets us apart from the competition. We offer:

    • Customizable solutions tailored to your needs
    • Industry-leading quality and certification
    • On-time delivery and global logistics capabilities
    • Comprehensive customer support

    Trust us to be your partner in high-performance filtration solutions.

    OEM Services

    We offer OEM manufacturing solutions tailored to your unique specifications, including customized materials, sizes, and designs. Let us help you bring your filtration projects to life.

    Frequently Asked Questions (FAQs)

    1. What industries use products?
    The products are used in industries such as petrochemical, pharmaceutical, aerospace, food and beverage, and gas filtration.

    2. Can you customize the pore size of the products?
    Yes, we offer a wide range of pore sizes, from 1 µm to 500 µm, and can customize these according to your specific needs.

    3. What is the operating temperature range of your products?
    Our sintered metal discs can withstand temperatures from -200°C to 900°C, making them suitable for extreme conditions.

    4. How do I place an order?
    Contact us at sam.young@sintered-metal.com or call +8615877694221 to discuss your requirements and get a custom quote.

    Contact Details

    For more information, inquiries, or orders, please contact us directly at:

    Let us provide you with the perfect filtration solution for your business!

     
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