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metal sintered filter disc

SS316l Sintered Disc
Cleanable
Available Sizes:
Outer Diameter: 10-300mm
Thickness: 1-3mm
Micron Rating: 0.22-100um
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  • Product Description

Metal Sintered Filter Disc – High-Performance Filtration Solutions for Extreme Environments

Welcome to Shaanxi Filture New Material Co., Ltd., your trusted partner for metal sintered filter discs. Our sintered metal filters are crafted to provide outstanding performance in some of the most demanding industrial environments. Whether you need high-efficiency filtration, superior durability, or customized solutions, our metal sintered filter discs offer unmatched reliability.

Product Introduction

Our metal sintered filter discs are engineered for exceptional filtration efficiency, particularly in harsh conditions such as high temperatures, high pressures, and corrosive environments. Made from premium materials like stainless steel, titanium, and nickel, these filters offer outstanding performance in a variety of applications, from oil and gas filtration to aerospace and medical devices.

Designed to handle the toughest challenges, metal sintered filter discs provide precision filtration with minimal maintenance. Their structural stability and resistance to corrosion and extreme temperatures make them ideal for a wide range of industries.

Technical Specifications

Below are the key specifications of our metal sintered filter discs. These values ensure the filters meet your exact requirements for high-performance filtration:

ParameterSpecification
MaterialsStainless Steel, Titanium, Nickel, Alloy Steel
Pore Size Range1 to 100 microns
Filtration EfficiencyUp to 99.9%
Operating TemperatureUp to 600°C (1112°F)
Operating PressureUp to 30 MPa
Thickness0.5 to 10 mm
DiameterCustomizable (Standard: 50mm to 300mm)
ShapeDisc, Ring, Custom Shapes Available
ComplianceISO, CE, FDA Certified

These technical specifications ensure that our metal sintered filter discs perform consistently under extreme conditions, offering long-lasting reliability and cost-effective filtration.

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Product Features

Key Features of Metal Sintered Filter Discs:

  • High Porosity: Our filters provide high permeability for fine filtration, allowing the passage of gases or liquids while effectively trapping particles.
  • Durability: With excellent resistance to abrasion, corrosion, and high temperatures, these filters are designed for extended service life, reducing maintenance and downtime.
  • Easy Cleaning & Reuse: Unlike conventional filters, sintered metal filters are easy to clean and reuse, ensuring cost savings and environmental sustainability.
  • Pressure & Temperature Resistance: These filters can withstand high-pressure environments and extreme temperatures, making them suitable for industries such as aerospace, energy, and chemical processing.

Applications

Our metal sintered filter discs are ideal for various critical industrial applications, including:

  • Petrochemical Industry: Efficient filtration of oils, gases, and fuels.
  • Pharmaceuticals: High-quality filtration for medical device production and pharmaceutical applications requiring strict certifications.
  • Food & Beverage: Ensuring safety and purity in food production by removing impurities from liquids and gases.
  • Gas Filtration: Used in environments where precise separation of particles from gases is required, such as in air filtration systems and high-tech equipment.
 
Fuel cell manufacturing
Chemical Industry
Hydrogen production equipment
Hydrogen production equipment
Chemical Industry
Chemical Industry
Aerospace Industry
Aerospace Industry

Manufacturing Process

The product is created through a specialized sintering process that fuses fine metal powders at high temperatures, resulting in a filter with consistent porosity and structural integrity. The sintered structure ensures superior strength and longevity, making it ideal for high-demand applications.

Process Highlights:

Multi-Layer Structure: Some variants feature multi-layer construction for enhanced filtration efficiency and strength.

Custom Molding: Tailored to meet specific filtration needs, offering flexibility in pore sizes, materials, and dimensions.

Raw material preparation

 

Titanium, steel powder

Titanium, Stainless Steel powder

Metal Mesh

Metal Mesh

Titanium and steel metal fibers

Titanium and Stainless Steel metal fibers

Molding process

 

Pressing

Pressing

High temperature sintering

High temperature sintering

welding

Welding

 

 

Precision machining CNC
Precision machining CNC
Precision machining laser cutting
Precision machining laser cutting
Bubble point test
Bubble point test
Corrosion test Salt spray test
Corrosion test Salt spray test
Metallographic microscope
Metallographic microscope
Mechanical testing
Mechanical testing
 

    Customization Options

    At Shaanxi Filture New Material Co., Ltd., we understand that every application is unique. Our metal sintered filter discs can be customized to meet your specific needs. Options include:

    • Material: Stainless steel, titanium, nickel, or alloy options.
    • Size: Custom diameters and thicknesses are available.
    • Pore Size: Tailored to your filtration requirements.
    • Shape: Discs, rings, or other custom shapes.

    We work closely with you to ensure that our products perfectly match your operational needs.

    Quality Assurance

    We are committed to delivering high-quality products. Our metal sintered filter discs undergo strict quality control processes, including:

    • Material Inspection: All raw materials are rigorously tested for consistency and quality.
    • Performance Testing: Each filter is subjected to pressure and temperature testing to ensure it meets the specified operating conditions.
    • Certifications: Our products are ISO, CE, and FDA certified, meeting international standards for performance and safety.

    Packaging and Logistics

    Our metal sintered filter discs are carefully packaged to ensure they reach you in perfect condition. We use protective materials and sturdy packaging to prevent any damage during shipping. With flexible logistics options, we guarantee timely delivery to both domestic and international customers.

    Customer Support

    At Shaanxi Filture New Material Co., Ltd., we provide exceptional pre-sales and after-sales support to ensure your satisfaction. Our team is available to assist with product selection, technical inquiries, and any concerns you may have throughout the product lifecycle.

    • Contact us: sam.young@sintered-metal.com
    • Tel/Whatsapp: +8615877694221

    Why Choose Us

    • Experience: Years of expertise in manufacturing high-quality filtration products.
    • Customization: Flexible production capabilities to meet specific requirements.
    • Global Reach: We serve customers worldwide, ensuring timely delivery and efficient service.
    • Technical Support: Comprehensive support throughout the product's life cycle.

    OEM Services

    We provide tailored OEM solutions for businesses requiring custom specifications. Whether you need specific sizes, materials, or unique designs, we can manufacture the metal sintered filter discs that meet your exact needs.

    Frequently Asked Questions (FAQs)

    Q: What industries can benefit from using metal sintered filter discs? A: Our filters are used in a wide range of industries, including petrochemical, pharmaceutical, food and beverage, aerospace, and medical devices.

    Q: Can I customize the size and material of the filter? A: Yes, we offer customization in terms of size, material, pore size, and shape to suit your specific needs.

    Q: What is the typical lead time for orders? A: The lead time depends on the order size and customization requirements, but we strive for prompt delivery.


    For more information or to request a quote, please contact us today at:

    Email: sam.young@sintered-metal.com
    Tel/Whatsapp: +8615877694221

    We look forward to serving you!

     
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