metal sintered porous disc

Metal Sintered Porous Disc: High-Performance Filtration for Demanding Applications

Welcome to our advanced metal sintered porous disc, designed to meet the filtration needs of industries requiring high-quality, durable, and reliable solutions. Whether you operate in high-temperature, high-pressure, or corrosive environments, our metal sintered porous discs are built to perform efficiently and effectively.

Our sintered porous discs provide superior filtration and breathability, making them ideal for use in various demanding industries such as aerospace, energy, chemical, and medical fields. Let’s explore why our sintered metal filters should be your first choice for precise filtration and material separation.

Technical Specifications

Our metal sintered porous discs offer unparalleled performance, backed by detailed specifications that ensure they meet the highest standards. Below is a comprehensive list of key technical parameters:

These specifications ensure that our metal sintered porous discs can be applied to various filtration processes requiring high efficiency and long-term performance.

Key Features

• High Porosity: The sintering process creates a highly porous structure, allowing optimal flow and filtration while maintaining solid separation capabilities.
• Durability: Designed to withstand extreme temperatures, pressures, and corrosive environments, these filters offer extended service life and minimal maintenance.
• Corrosion and Temperature Resistance: Our discs resist corrosion and perform well under high temperatures, making them ideal for harsh industrial environments.
• Reusability: The metal sintered porous disc is easy to clean, making it a cost-effective, reusable solution that ensures minimal downtime and maintenance.
• Customizable Sizes: We offer various shapes and sizes, allowing customization to meet your specific operational needs.

Applications

Our metal sintered porous discs are essential in industries where precise filtration is crucial. Key applications include:

• Petrochemical Industry: Used for filtration in oil and gas processing, ensuring fine filtration and particle separation.
• Pharmaceutical and Food & Beverage: Ensures hygienic filtration in critical processes like sterilization and separation.
• Aerospace: Vital for separation and filtration in high-performance aircraft and spacecraft systems, requiring lightweight yet robust materials.
• Gas Filtration: Effective in removing particulates and contaminants from gases in industrial and chemical processes.

Our metal sintered porous discs are designed to meet the high standards of these industries, ensuring quality and reliability in every application.

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Chemical Industry

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Hydrogen production equipment

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Chemical Industry

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Aerospace Industry

Manufacturing Process

The product is created through a specialized sintering process that fuses fine metal powders at high temperatures, resulting in a filter with consistent porosity and structural integrity. The sintered structure ensures superior strength and longevity, making it ideal for high-demand applications.

Process Highlights:

Multi-Layer Structure: Some variants feature multi-layer construction for enhanced filtration efficiency and strength.

Custom Molding: Tailored to meet specific filtration needs, offering flexibility in pore sizes, materials, and dimensions.

Raw material preparation

 

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Titanium, Stainless Steel powder

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Metal Mesh

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Titanium and Stainless Steel metal fibers

Molding process

 

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Pressing

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High temperature sintering

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Welding

 

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Precision machining CNC

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Precision machining laser cutting

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Bubble point test

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Corrosion test Salt spray test

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Metallographic microscope

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Mechanical testing

Customization Options

We understand that each customer’s needs are unique. That’s why we offer customizable options to tailor the metal sintered porous disc to your specific requirements, including:

• Size: Customized to your specifications, whether you need small or large discs.
• Aperture Size: Choose the optimal pore size for your filtration process.
• Material Choice: We offer a range of materials, including stainless steel, titanium, and nickel, based on your application requirements.

Our flexible manufacturing capabilities ensure that we can provide a solution that perfectly matches your operational needs.

Quality Assurance

We are committed to delivering products of the highest quality. Each metal sintered porous disc undergoes rigorous quality control processes to ensure consistency and reliability. Our quality assurance includes:

• Comprehensive Testing: Each product is tested for filtration efficiency, pressure resistance, and durability under extreme conditions.
• Certifications: Our products are certified by international standards such as ISO, CE, and FDA, ensuring compliance with global procurement requirements.

Packaging and Logistics

To ensure your metal sintered porous discs arrive in perfect condition, we employ secure packaging methods, including:

• Protection during Transport: Each disc is carefully packaged to prevent damage during shipping.
• Efficient Delivery: We offer global shipping with timely delivery, ensuring your order reaches you as quickly as possible.

Customer Support

Our customer service team is here to assist you with any inquiries, from product selection to after-sales support. We offer:

• Pre-Sales Support: Our technical team will guide you in choosing the right product based on your needs.
• After-Sales Assistance: We provide full technical support for installation, maintenance, and troubleshooting, ensuring that your filtration system runs smoothly.

For any questions or assistance, feel free to reach out to us at sam.young@sintered-metal.com.

Why Choose Us?

With years of experience and a strong commitment to quality, we are a trusted partner for industries requiring high-performance filtration solutions. Our expertise in customizing metal sintered porous discs to meet specific needs sets us apart in the market. We provide:

• Expert R&D Capabilities: Constantly innovating to deliver cutting-edge solutions.
• High-Quality Standards: Every product is rigorously tested to ensure optimal performance.
• Timely Delivery: Reliable supply chain solutions to meet global demands.

OEM Services

We offer OEM services, allowing customers to develop tailor-made solutions that fit their exact specifications. From custom sizes and materials to unique designs, we ensure that your needs are met with precision.

Frequently Asked Questions (FAQs)

1. What is the maximum operating temperature of the metal sintered porous disc?
Our metal sintered porous discs can operate in temperatures ranging from -200°C to 600°C, making them suitable for extreme conditions.

2. How do I clean and maintain the sintered metal filter?
The filters are designed to be easily cleaned and reused. Regular cleaning with suitable solvents or high-pressure air is recommended.

3. Can you customize the pore size of the filter?
Yes, we offer pore sizes ranging from 1μm to 100μm, and we can customize to meet your exact filtration requirements.

Contact Us

For inquiries or to discuss custom solutions for your business, contact us at:

• Email: sam.young@sintered-metal.com
• Phone/Whatsapp: +8615877694221

Explore the benefits of our metal sintered porous discs today and experience high-efficiency filtration tailored to your needs. Reach out to us for your customized filtration solution!