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sintered metal powder discs
Cleanable
Available Sizes:
Outer Diameter: 10-300mm
Thickness: 1-3mm
Micron Rating: 0.22-100um
- Product Description
Sintered Metal Powder Discs: High-Performance Filtration Solutions for Industrial Applications
Sintered metal powder discs are advanced filtration solutions widely used in demanding industries such as aerospace, medical devices, energy, and chemical processing. Made from a range of high-quality metals like stainless steel, titanium, and nickel, these discs offer exceptional performance under high temperatures, pressures, and corrosive environments. At [Shaanxi Filture New Material Co., Ltd.], we provide customized sintered metal powder discs that meet your specific industrial needs, offering you reliable filtration, durability, and efficiency.
Technical Specifications
| Parameter | Value |
|---|---|
| Materials | Stainless Steel, Titanium, Nickel, etc. |
| Pore Size Range | 1 μm - 200 μm |
| Filtration Efficiency | 99% or higher |
| Operating Temperature | Up to 900°C |
| Operating Pressure | Up to 200 bar |
| Disc Thickness | 0.5 mm - 10 mm |
| Diameter | Custom sizes available (from 10 mm to 500 mm) |
| Application | Oil & gas, aerospace, chemical, food, pharmaceuticals |
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Key Features
High Porosity for Efficient Filtration
Sintered metal powder discs feature a high porosity structure that enhances filtration efficiency while maintaining optimal flow rates. This makes them ideal for fine filtration applications across various industries.Durability and Reliability
These discs are resistant to wear and tear, offering superior mechanical strength and long-lasting performance. Their robustness ensures minimal maintenance and downtime, even under extreme conditions.High Temperature & Pressure Resistance
Our sintered metal discs are designed to withstand high temperatures and pressure, making them perfect for industries like aerospace, oil and gas, and power generation, where reliability in challenging environments is crucial.Corrosion Resistance
Manufactured from corrosion-resistant materials, sintered metal powder discs perform well in aggressive environments, including exposure to acids, gases, and solvents. This feature significantly extends their lifespan.Reusable and Easy to Clean
With their simple yet effective design, sintered metal powder discs can be easily cleaned and reused. This helps reduce operating costs, providing a cost-effective filtration solution.
Applications
Sintered metal powder discs are versatile and can be used across a range of industries:
- Energy Sector: Essential in oil & gas filtration and power generation processes, where high filtration efficiency and reliability are paramount.
- Chemical Industry: Used in catalytic reactions, gas separation, and other processes requiring precise filtration of chemicals and gases.
- Aerospace: Lightweight and durable, they serve in filtration systems for jet engines and other critical components.
- Medical Devices: Sintered metal filters meet stringent regulations, making them ideal for life science applications requiring high-quality filter elements.
- Food and Beverage: Ensuring hygienic and safe filtration, our products are used to separate particles in food and beverage processing.
Manufacturing Process
The product is created through a specialized sintering process that fuses fine metal powders at high temperatures, resulting in a filter with consistent porosity and structural integrity. The sintered structure ensures superior strength and longevity, making it ideal for high-demand applications.
Process Highlights:
Multi-Layer Structure: Some variants feature multi-layer construction for enhanced filtration efficiency and strength.
Custom Molding: Tailored to meet specific filtration needs, offering flexibility in pore sizes, materials, and dimensions.
Raw material preparation
Titanium, Stainless Steel powder
Metal Mesh
Titanium and Stainless Steel metal fibers
Molding process
Pressing
High temperature sintering
Welding
Customization Options
We understand that every industry has unique requirements. That's why we offer a variety of customization options for our sintered metal powder discs:
- Size: Available in different diameters and thicknesses to fit your equipment.
- Material: Choose from stainless steel, titanium, nickel, or other metals based on your specific needs.
- Pore Size: Tailored to provide the perfect balance between filtration efficiency and flow rate.
- Shape: We can create custom shapes to suit your particular applications.
Let us know your requirements, and we’ll provide a solution designed specifically for you.
Quality Assurance
At [Shaanxi Filture New Material Co., Ltd.], quality is our top priority. We implement strict quality control procedures at every stage of production, from raw material selection to final testing. Our sintered metal powder discs are ISO certified, ensuring they meet international standards. Rigorous inspections ensure that the final products perform reliably in harsh environments, offering peace of mind for our customers.
Packaging and Logistics
We take extra care in packaging our sintered metal powder discs to prevent any damage during transit. Each product is securely packaged and shipped in robust containers to ensure safe delivery. We offer flexible logistics solutions to ensure timely delivery to international destinations, ensuring your products reach you efficiently and in perfect condition.
Customer Support
We provide comprehensive customer support, including pre-sales consultations, technical guidance, and after-sales service. Our team is dedicated to helping you with product selection, installation, and maintenance, ensuring you get the most out of your sintered metal powder discs. Feel free to contact us at sam.young@sintered-metal.com or via Tel/Whatsapp: +8615877694221 for any assistance.
Why Choose Us
With years of experience in the filtration industry, [Shaanxi Filture New Material Co., Ltd.] stands out for its expertise in producing high-quality sintered metal powder discs. We offer:
- Customization options to meet unique requirements
- Proven reliability and high-performance standards
- Competitive pricing without compromising quality
- Flexible supply chain and timely delivery
- Comprehensive customer support, both before and after your purchase
Let us be your trusted partner in filtration solutions.
OEM Services
We offer OEM services tailored to your specific needs. Whether you need custom designs, materials, or sizes, we are equipped to meet your unique specifications. Our flexibility and attention to detail ensure your requirements are met every time.
Frequently Asked Questions (FAQs)
1. What materials are used in sintered metal powder discs?
We use a variety of metals including stainless steel, titanium, and nickel to meet different industrial needs.
2. What industries use sintered metal powder discs?
These discs are widely used in the aerospace, energy, chemical, medical, and food and beverage industries.
3. Can you customize the size and shape of the discs?
Yes, we provide customization options for size, material, pore size, and shape to meet your specific requirements.
Contact Us
For more information or to inquire about our sintered metal powder discs, please contact us at:
- Email: sam.young@sintered-metal.com
- Phone/Whatsapp: +8615877694221
We look forward to providing you with high-quality filtration solutions!
By focusing on your specific needs, we aim to offer a personalized, professional, and reliable service, ensuring that your filtration systems are optimized for performance, cost-effectiveness, and longevity.
