sintered metal filter disk

Sintered Metal Filter Disk: High-Performance Filtration for Demanding Industries

A sintered metal filter disk is the ideal filtration solution for industrial and high-end applications requiring efficiency, durability, and high-performance. Engineered to withstand extreme temperatures, high pressures, and corrosive environments, these filter disks are essential for a variety of industries, including aerospace, medical, energy, and chemical sectors. Whether you're dealing with fine filtration, separation, or purification, sintered metal filter disks ensure optimal results under the most demanding conditions.

Technical Specifications of Sintered Metal Filter Disks

Our sintered metal filter disks are made from high-quality metals such as stainless steel, titanium, and nickel. They offer superior resistance to corrosion, pressure, and high temperatures, making them perfect for industries where reliability is crucial.

Key Features of Sintered Metal Filter Disks

• High Porosity & Durability: Sintered metal filter disks are designed with high porosity, enabling efficient filtration while maintaining durability. They can withstand harsh working environments and frequent use.
• Corrosion and Temperature Resistance: These filters are capable of enduring extreme temperatures and corrosive conditions, making them suitable for industries such as chemical processing, oil, gas, and aerospace.
• Easy Cleaning and Reuse: Thanks to their sintering process, these filter disks can be easily cleaned and reused, providing significant cost savings and reducing downtime.
• Pressure Resistance: Sintered metal filter disks are built to handle high-pressure situations, making them ideal for filtration systems operating under rigorous conditions.

Applications of Sintered Metal Filter Disks

Sintered metal filter disks are used across a wide range of industries, ensuring that critical systems run efficiently and reliably.

• Petrochemical Industry: These filters are widely used in oil and gas filtration, gas separation, and fluid filtration to ensure clean products and prevent clogging of pipes and equipment.
• Pharmaceutical and Medical Devices: For applications that require strict purity standards, these filters are used in pharmaceutical manufacturing and medical devices.
• Food and Beverage: In the food industry, sintered metal filter disks are used for liquid filtration and sterilization, ensuring product safety and quality.
• Aerospace and Automotive: Aerospace companies rely on the strength and lightweight properties of sintered metal filter disks for fuel filtration, lubrication systems, and air filtration.

​

Chemical Industry

​

Hydrogen production equipment

​

Chemical Industry

​

Aerospace Industry

Manufacturing Process

The product is created through a specialized sintering process that fuses fine metal powders at high temperatures, resulting in a filter with consistent porosity and structural integrity. The sintered structure ensures superior strength and longevity, making it ideal for high-demand applications.

Process Highlights:

Multi-Layer Structure: Some variants feature multi-layer construction for enhanced filtration efficiency and strength.

Custom Molding: Tailored to meet specific filtration needs, offering flexibility in pore sizes, materials, and dimensions.

Raw material preparation

 

​

Titanium, Stainless Steel powder

​

Metal Mesh

​

Titanium and Stainless Steel metal fibers

Molding process

 

​

Pressing

​

High temperature sintering

​

Welding

 

​

Precision machining CNC

​

Precision machining laser cutting

​

Bubble point test

​

Corrosion test Salt spray test

​

Metallographic microscope

​

Mechanical testing

Customization Options for Your Needs

We understand that every operation has unique filtration needs. That’s why we offer customized solutions, including:

• Custom Sizes: We can produce filter disks in a range of diameters and thicknesses.
• Specialized Pore Sizes: Choose the ideal pore size for your filtration requirements.
• Materials Selection: In addition to standard stainless steel, we can produce filters using titanium, nickel, or other specialty metals.

Our flexible production capabilities ensure that we can meet even the most demanding specifications.

Quality Assurance

We take quality seriously. All of our sintered metal filter disks undergo rigorous quality control procedures to ensure they meet international standards, such as ISO certifications. From material selection to final inspection, we guarantee that our products will perform to the highest standards.

Packaging and Logistics

We ensure that each sintered metal filter disk is carefully packaged to prevent damage during shipping. Our logistics team works efficiently to ensure timely delivery worldwide. We offer flexible shipping options to suit your needs, whether you’re located in North America, Europe, Asia, or the Middle East.

Customer Support

Our dedicated team is here to help you every step of the way. Whether you need pre-sales advice, technical support, or assistance with installation, we are always available to provide the guidance you need. Our comprehensive after-sales support ensures that your filtration system operates smoothly, minimizing downtime and maximizing efficiency.

Why Choose Us?

• Experienced & Reliable: With years of experience in the sintered metal filter industry, we are a trusted supplier to global manufacturers.
• Customization Excellence: Our flexible production capabilities mean that we can create tailor-made solutions for any unique filtration need.
• Superior Quality: We use only the highest quality materials and production methods, ensuring that our filters deliver exceptional performance.
• Global Reach: We have a proven track record of delivering products to industries across North America, Europe, and Asia.

OEM Services

We offer OEM services for clients who require custom manufacturing solutions. Whether you need specific branding, packaging, or bespoke design elements, we can meet your requirements.

Frequently Asked Questions (FAQs)

• What is the maximum pressure and temperature these filters can handle? Our sintered metal filter disks can withstand pressures up to 200 bar and temperatures ranging from -200°C to 1000°C, making them ideal for extreme environments.

• Can you provide custom sizes and materials? Yes, we offer complete customization, including size, shape, material, and pore size, to meet your exact specifications.

• Are these filters reusable? Yes, sintered metal filters can be cleaned and reused, providing long-lasting performance and cost savings.

Contact Details

For inquiries or more information, don’t hesitate to contact us:

• Email: sam.young@sintered-metal.com
• Phone/WhatsApp: +8615877694221

Our team is ready to assist you with all your sintered metal filter disk needs!