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sintered metal filter disc

SS316l Sintered Disc
Cleanable
Available Sizes:
Outer Diameter: 10-300mm
Thickness: 1-3mm
Micron Rating: 0.22-100um
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  • Product Description

Sintered Metal Filter Disc: High-Performance Filtration for Extreme Conditions

Welcome to the world of sintered metal filter discs, where high-quality filtration meets extreme durability. These precision-engineered filter elements are designed to perform reliably in demanding industries such as petrochemicals, aerospace, medical devices, and energy production. Offering unparalleled strength and efficiency, our sintered metal filter discs ensure superior filtration even under high temperatures, pressures, and corrosive environments.

At Shaanxi Filture New Material Co., Ltd., we specialize in providing one-stop filtration solutions. Whether you're in need of customized filters for unique operational conditions or high-quality standard products, we have you covered.


Technical Specifications

Our sintered metal filter discs offer cutting-edge performance in filtration applications. Below are the detailed specifications that make our filters the best choice for your industry:

ParameterValue
MaterialsStainless Steel, Titanium, Nickel
Pore Size Range0.5 µm – 100 µm
Filtration EfficiencyUp to 99.99%
Operating TemperatureUp to 800°C (varies by material)
Operating PressureUp to 50 bar (depending on size)
PorosityHigh, up to 40%
Thickness0.5 mm – 10 mm
CustomizationSize, Shape, Aperture, Material

Our sintered metal filter discs are engineered to meet the highest standards, ensuring consistent performance in the most demanding conditions.


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Product Features (Key Features)

  1. High Durability: With exceptional resistance to high temperatures, corrosive chemicals, and high-pressure environments, sintered metal filters excel in longevity and reliability.
  2. Efficient Filtration: Offering outstanding filtration efficiency, these discs are capable of capturing even the smallest particles, making them ideal for fine filtration.
  3. Easy Cleaning & Reuse: Our sintered metal filter discs are easy to clean, reducing maintenance costs and improving operational efficiency.
  4. Customizable Design: Tailored solutions for your unique needs, including variations in size, material, and aperture.
  5. Superior Structural Stability: The sintering process gives these filters unmatched mechanical strength and resistance to deformation, ensuring a long-lasting performance under extreme conditions.

Applications

Our sintered metal filter discs are versatile and serve in a wide range of industries:

  • Petrochemical: Essential for filtration in oil, gas, and petrochemical processing.
  • Pharmaceutical: Used in medical filtration applications, ensuring the highest standards of purity.
  • Food and Beverage: Ideal for separating unwanted particles and ensuring product quality.
  • Aerospace: Lightweight yet strong, these filters are used in aircraft systems for fuel, air, and hydraulic filtration.
  • Energy & Chemical Industries: Perfect for filtration in power generation, renewable energy, and chemical processing applications.

These filters are critical for ensuring that your equipment runs smoothly and your products meet the highest standards of quality.


 
Fuel cell manufacturing
Chemical Industry
Hydrogen production equipment
Hydrogen production equipment
Chemical Industry
Chemical Industry
Aerospace Industry
Aerospace Industry

Manufacturing Process

The product is created through a specialized sintering process that fuses fine metal powders at high temperatures, resulting in a filter with consistent porosity and structural integrity. The sintered structure ensures superior strength and longevity, making it ideal for high-demand applications.

Process Highlights:

Multi-Layer Structure: Some variants feature multi-layer construction for enhanced filtration efficiency and strength.

Custom Molding: Tailored to meet specific filtration needs, offering flexibility in pore sizes, materials, and dimensions.

Raw material preparation

 

Titanium, steel powder

Titanium, Stainless Steel powder

Metal Mesh

Metal Mesh

Titanium and steel metal fibers

Titanium and Stainless Steel metal fibers

Molding process

 

Pressing

Pressing

High temperature sintering

High temperature sintering

welding

Welding

 

 

Precision machining CNC
Precision machining CNC
Precision machining laser cutting
Precision machining laser cutting
Bubble point test
Bubble point test
Corrosion test Salt spray test
Corrosion test Salt spray test
Metallographic microscope
Metallographic microscope
Mechanical testing
Mechanical testing
 

    Customization Options

    We understand that every customer has unique requirements. That's why we offer customized sintered metal filter discs tailored to your specific needs. You can choose from a variety of:

    • Materials: Stainless steel, titanium, nickel, and more.
    • Sizes and Shapes: Custom sizes and shapes to fit your exact specifications.
    • Apertures: We provide a range of pore sizes to meet your filtration efficiency needs.

    Our flexible manufacturing capabilities ensure that we can meet even the most complex filtration challenges.


    Quality Assurance

    At Shaanxi Filture New Material Co., Ltd., quality is our top priority. We maintain a strict quality control process throughout the manufacturing process. Our filters undergo rigorous testing to ensure that they meet industry standards such as:

    • ISO Certification
    • CE Certification
    • FDA Compliance (for medical applications)

    By maintaining strict quality control, we guarantee that every sintered metal filter disc meets the highest standards for performance and reliability.


    Packaging and Logistics

    We take great care in packaging to ensure that our sintered metal filter discs arrive at your facility in perfect condition. Our packaging is designed to prevent damage during shipping. Additionally, we offer efficient logistics solutions to ensure timely delivery, regardless of your location.


    Customer Support

    Our dedicated customer support team is here to assist you at every step of the process. From pre-sales consultations to post-sales support, we ensure that you receive the assistance you need for seamless operations. You can contact us at:

    • Email: sam.young@sintered-metal.com
    • Phone/WhatsApp: +8615877694221

    Why Choose Us

    • Expertise: We have extensive experience in the filtration industry, providing high-quality products to global customers.
    • Customization: We offer flexible solutions tailored to your specific needs.
    • Reliability: With a strong reputation for quality and on-time delivery, we ensure that you get the best service possible.
    • Technical Support: Our comprehensive support team is ready to help you with any questions or issues you may have.

    OEM Services

    We also provide OEM services, offering customized solutions to meet your exact specifications. Whether you need specific materials, dimensions, or designs, we can produce sintered metal filter discs to fit your requirements perfectly.


    Frequently Asked Questions (FAQs)

    Q: What industries can benefit from sintered metal filter discs? A: Sintered metal filter discs are used in various industries, including petrochemical, pharmaceutical, aerospace, energy, and food and beverage.

    Q: What materials are used for sintered metal filter discs? A: We offer sintered metal filter discs in stainless steel, titanium, nickel, and other materials to suit different applications.

    Q: Can I customize the filter disc for my specific needs? A: Yes! We offer a wide range of customization options, including size, shape, aperture, and material.


    Contact Us Today

    Ready to enhance your filtration processes with our high-quality sintered metal filter discs? Contact us now for a consultation or to place an order:


    This product page is designed to help you make informed decisions, meet your filtration needs, and support your business in achieving operational excellence. Reach out to us today, and let's work together to find the perfect filtration solution for you!

     
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