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sintered metal disk

SS316l Sintered Disc
Cleanable
Available Sizes:
Outer Diameter: 10-300mm
Thickness: 1-3mm
Micron Rating: 0.22-100um
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  • Product Description

Sintered Metal Disk – High-Performance Filtration Solutions

Welcome to the future of filtration with our sintered metal disks. Engineered for high-efficiency filtration, these disks are ideal for applications in industries such as petrochemical, aerospace, energy, pharmaceuticals, and food processing. Offering superior performance in high-pressure, high-temperature, and corrosive environments, the products are the trusted choice for demanding industrial applications. Whether you’re seeking efficient separation, purification, or filtration, our products provide the reliability and durability your business needs.

Technical Specifications

Our products are built to perform in the most challenging conditions. Below are the detailed specifications:

SpecificationValue
MaterialStainless Steel, Titanium, Nickel, Alloy
Pore Size Range1µm – 200µm
Filtration EfficiencyUp to 99.99%
Operating Temperature-200°C to 1200°C
Operating Pressure100 bar (dependent on application)
Shape OptionsRound, Custom Shapes Available
Customization OptionsSize, Pore Size, Material, Shape
Surface FinishSmooth, Porous, Coated Options Available
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Key Features of Sintered Metal Disks

  • Tall Porosity and Durability:The items offer a profoundly permeable structure, guaranteeing viable filtration and negligible clogging. They are outlined for long-lasting utilize in requesting situations, permitting for long-term performance.
  • Temperature and Erosion Resistance: These disks exceed expectations in high-temperature and destructive conditions, making them culminate for businesses such as oil and gas, aviation, and chemical processing.
  • Easy to Clean and Reuse: One of the standout benefits of the items is their ease of cleaning. Not at all like other channel materials, they can be cleaned and reused without compromising execution, guaranteeing negligible downtime.
  • Pressure Resistance: With the capacity to withstand tall weights, these channels keep up their judgment indeed beneath extraordinary working conditions.

Applications of Sintered Metal Disks

Sintered metal disks are highly versatile and used across a wide range of industries, including:

  • Petrochemical Industry: Basic for filtration of fuel, oils, and other fluids beneath extraordinary temperature and weight conditions.
  • Pharmaceutical Industry: Perfect for fine filtration and sterilization in restorative gear, guaranteeing compliance with strict administrative standards.
  • Food and Refreshment: Utilized in nourishment preparing for filtration of fluids and gasses, keeping up tall virtue and cleanliness levels.
  • Aerospace and Car: Vital for filtration of fuel, discuss, and water powered liquids in airplane and car systems.
  • Gas Filtration: Culminate for filtration of mechanical gasses, giving clean and decontaminated discuss for fabricating forms.
 
Fuel cell manufacturing
Chemical Industry
Hydrogen production equipment
Hydrogen production equipment
Chemical Industry
Chemical Industry
Aerospace Industry
Aerospace Industry

Manufacturing Process

The product is created through a specialized sintering process that fuses fine metal powders at high temperatures, resulting in a filter with consistent porosity and structural integrity. The sintered structure ensures superior strength and longevity, making it ideal for high-demand applications.

Process Highlights:

Multi-Layer Structure: Some variants feature multi-layer construction for enhanced filtration efficiency and strength.

Custom Molding: Tailored to meet specific filtration needs, offering flexibility in pore sizes, materials, and dimensions.

Raw material preparation

 

Titanium, steel powder

Titanium, Stainless Steel powder

Metal Mesh

Metal Mesh

Titanium and steel metal fibers

Titanium and Stainless Steel metal fibers

Molding process

 

Pressing

Pressing

High temperature sintering

High temperature sintering

welding

Welding

 

 

Precision machining CNC
Precision machining CNC
Precision machining laser cutting
Precision machining laser cutting
Bubble point test
Bubble point test
Corrosion test Salt spray test
Corrosion test Salt spray test
Metallographic microscope
Metallographic microscope
Mechanical testing
Mechanical testing
 

    Customization Options

    We understand that each application has its own unique requirements. Our products are fully customizable to meet your specific needs, including:

    • Size: From small to large disks, with precise dimensions.

    • Pore Size: Custom pore sizes for different filtration needs.

    • Material: Options in stainless steel, titanium, nickel alloys, and more.

    • Shape: Custom shapes and sizes are available to fit unique filtration systems.

    Quality Assurance

    We prioritize quality and performance. Our products are manufactured under strict quality control processes, ensuring that each product meets the highest industry standards. All products undergo rigorous testing to guarantee:

    • ISO, CE, and FDA Compliance: Our products meet international quality and safety standards.

    • Performance Testing: Each disk is tested for filtration efficiency, pressure resistance, and structural integrity.

    Packaging and Logistics

    To ensure that your products arrive in perfect condition, we use high-quality packaging materials. Our logistics team ensures timely delivery, offering flexible options to meet your specific needs, whether domestic or international.

    Customer Support

    We offer comprehensive support throughout the entire process, from pre-sales consultation to after-sales service. Our technical team is available to assist with product selection, installation guidance, and troubleshooting.

    Contact Us:
    Email: sam.young@sintered-metal.com
    Tel/WhatsApp: +86 15877694221

    Why Choose Us?

    At Shaanxi Filture New Material Co., Ltd., we pride ourselves on our commitment to quality, innovation, and customer satisfaction. With years of experience in the filtration industry, we are the trusted partner for high-performance products. We provide:

    • Customized Solutions: Tailored to your exact specifications.
    • High-Quality Products: Manufactured with strict quality control processes.
    • Fast Delivery: Global shipping capabilities to ensure timely delivery.

    OEM Services

    We also provide OEM solutions tailored to meet the unique needs of your business, ensuring you receive exactly what you need for your filtration applications.

    Frequently Asked Questions (FAQs)

    • What industries use the products?
      • They are commonly used in petrochemical, aerospace, pharmaceutical, and food industries.
    • Can the products be reused?
      • Yes, they can be easily cleaned and reused, making them cost-effective in the long run.
    • What materials are available for the products?
      • We offer stainless steel, titanium, nickel, and other alloys based on your requirements.

    Contact Us Today!

    Ready to take your filtration systems to the next level? Contact us for more information or to get a custom quote on our sintered metal disks. Our team is here to help you with all your filtration needs.

    Email: sam.young@sintered-metal.com
    Tel/WhatsApp: +86 15877694221

     
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